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Forklift Truck (FLT) Blog
Forklift Trucks are an essential piece of heavy equipment used for moving and lifting heavy materials over short distances. Also known as lift truck, jitney, hi-lo, fork truck and fork hoist, the forklift truck is a powered industrial truck which is indispensable in the manufacturing and warehousing industries. They are available in a variety of sizes and are usually powered by one of three sources - electricity, diesel or gas. The power source usually determines the weight of the forklift and the weight the forklift can carry. A forklift can weigh anywhere between 220 and 1450 stone.
The chassis of a forklift truck is made up of four major components. The counterweight, engine or battery compartment, driver compartment and the wheels / tires.
Operating a forklift truck poses safety hazards and it is important to only operate it after receiving the proper training
Global Glass Bottle Maker Fined £600k After Worker Burned
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A global glass bottle manufacturer has been fined £600,000 after a worker suffered burns when molten glass and hot water spilled into his cab. O-I Glass Limited pleaded guilty to a single health and safety charge following the incident at its Glasshouse Loan site in Alloa on 3 February 2024. The 32-year-old employee sustained scald burns covering eight percent of his body but has since made a full recovery. The company employs around 500 people at the Alloa site, which operates continuously to produce glass bottles. Furnaces used to smelt raw materials are located above two glass reject basements containing large, moveable skips. These skips collect molten or formed glass rejected during the..
Managing Warehouse Equipment
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Thorough inspection checklists of all warehouse equipment are required under Health and Safety law: LOLER 1998 & PUWER 1998
Asking employees to perform pre-use inspections before using forklifts, pallet trucks, racking, ladders, tow tractors, podium steps or any other warehouse equipment is not only a smart and responsible policy to enforce, but is also required by law. Good to Go Safety provides companies easy-to-use inspections which enable competent employees to walk-through a series of checks to ensure that their warehouse equipment is safe to use.
Each inspection only takes a short time to complete but ensures equipment is safe and provides invaluable evidence should an accident o..
Workplace Equipment Inspections - Construction - Farming - Warehousing
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Numerous health and safety accidents or incidents occur every day due to equipment being used in the workplace that is improperly managed, maintained or is not made for the intended purpose. Industries such as farming and agriculture, factories, warehouses and construction are all high risk due to numerous equipment types being used daily.
Employers are required to ensure that all the workplace equipment provided to employees is regularly inspected and maintained in safe working order. They are also responsible to make sure that the workers using such equipment are skilled and competent to do the work safely.
Numerous legislations revolve around workplace equipment such as the..
Forklift Engineer Seriously Injured during forklift servicing
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A 47-year-old grandfather sustained multiple fractured vertebrae on the 14th November 2019 at a Pirelli Tyres' factory in Carlisle. The forklift truck engineer was in the process of servicing a truck when two metal skips fell from a stack of waste tyres, crushing Mr Weightman against the ground.
A HSE investigation found that in order for Mr Weightman to work on the forklift truck, he had to move the truck. He was however, unaware that the truck was positioned to stabilise the skips. This improvised working method was approved by Pirelli, and carried out by workers regularly at International Rubber and Tyre Recycling Limited and DCS Multiserve Limited. There had been no effective cont..
Why you should complete daily forklift inspections
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Forklift truck inspections can increase productivity by up to 25%. Additionally it will reduce breakdowns by 70% and lowers forklift truck maintenance costs by 25%.
Depending on the type of forklift truck, costs and technical sophistication, a broad spectrum of maintenance strategies should be applied. A faulty forklift truck may significantly slow or completely halt your entire production process. Poor maintenance strategies can reduce the overall productive capacity of a warehouse by 5 to 20 percent.
“Predictive maintenance increases equipment uptime by 10 to 20% while reducing overall maintenance costs by 5 to 10% and maintenance planning time by 20 to 50%"
Why Preve..
Worker crushed to death by overhead crane load
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A 46-year-old worker was crushed to death by two granite slabs whilst working for Graniteland Limited at the company’s Lyde Green site in Halesowen.
An investigation by the HSE (Health and Safety Executive) found that the incident which occurred on the 30th November 2020 could have been avoided with the correct training and maintenance procedures.
The investigation found that Robert Czachracz, who was from Poland, had been moving the granite slabs onto storage racks, using an overhead crane when two of the slabs, each weighing a quarter of a tonne, fell and fatally crushed Mr Czachracz against a forklift truck.
The HSE found that Graniteland Limited and its director, Mr..
Show your Forklift Trucks some love on Valentines Day
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Show your Forklift Trucks some love on Valentines Day (and forever) - Give them quick pre-drive inspections to make sure they're doing ok ❤️
Monitoring all your forklifts and assessing their environments with regular (pre-use / pre-move) forklift safety inspections will help achieve a safer workplace environment for employees. Pre-use / pre-move forklift checklists will not only increase the likelihood of spotting a fault early before it deteriorates further, but it also provides employees with regular reminders of their safe working practices and ensures your company complies with PUWER and Forklift Health & Safety policies.
Forklift trucks are an indispensable piece of equipmen..
How to save time and money with effective equipment maintenance
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On average, predictive maintenance increases productivity by 25%, reduces breakdowns by 70% and lowers maintenance costs by 25%. Depending on the type of assets, costs and technical sophistication, a broad spectrum of maintenance strategies should be applied. One failing machine may halt the whole production process. Poor maintenance strategies can reduce the overall productive capacity of a plant by 5 to 20 percent.
“Predictive maintenance increases equipment uptime by 10 to 20% while reducing overall maintenance costs by
5 to 10% and maintenance planning time by 20 to 50%”
Why Preventative Maintenance?
1. Unplanned repairs can lead to substantial downtime and jeopardise p..
Forklift Safety - a simple reminder
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Monitoring all your workplace equipment (such as forklifts) and assessing working environments with regular (pre-use / pre-move) inspections will help achieve a safer workplace environment for employees. Pre-use / pre-move inspections will not only increase the likelihood of spotting an equipment fault early before it deteriorates further, but it also provides employees with regular reminders of their safe working practices and ensures your company complies with PUWER and Health & Safety policies.
Forklift trucks are an indispensable piece of equipment for many warehouses, however 11% of them are involved in accidents each year. Many of these accidents involve pedestrian impacts, fall..
National Forklift Safety Day 2023
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In the UK, we bear witness to over 1300 fork lift truck accidents every year, which means on average there are five accidents every workday in the UK that involves a forklift. In the US there are over 35,000 serious injuries every year due to forklift operation and OSHA (The Occupational Safety and Health Administration) estimates that over 70% of these incidents were preventable.
It’s easy to lose sight of safety in the rush of everyday life, thats why Forklift Safety Day is so important. Forklift Safety Day reminds us to remove the daily assumptions that "the forklift was fine yesterday, it'll be fine today".
Forklift safety minimises the dangers related directly and indirec..
Mechanic saves eight lives
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Eight lives were saved after Joseph Robinson, 39, a mechanic from Clitheroe donated his body for organ donation.
This inspiring, yet tragic story started on the 13th October 2020 at the site of E. Jackson Limited in Salthill Industrial Estate, Clitheroe, where Joseph Robinson was working as a mechanic. On that day, Joseph was attempting to fix a steering fault on the firms forklift truck."Joe was always going to be a mechanic. As a little boy he loved to take things apart, see how they worked and put them back together again" - Sue Robinson, Josephs mother. However, on this fateful day, Joe didn't get the chance to put the forklift back together. When he asked another employee to move th..
What can you inspect with TakeAIM?
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TakeAIM is supplied with a number of pre-installed checklists for the most popular equipment types used for work. If TakeAIMs range of pre-loaded inspections don't have the equipment type you require, you can create your own equipment type on the TakeAIM dashboard. This enables you to create inspections, and ask the detailed question required for even the most unique piece of workplace equipment.
If you'd like to see the equipment types available, plus what is included on each checklist you can watch the checklist videos on the Online Demo Area
TakeAIM is an auditing, equipment inspection and maintenance app used to help companies manage workplace equipment. TakeAIM provides visibility..
LPG Forklift Truck Safety Alert
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The UK Material Handling Association have recently released their latest Safety Alert which looks at cold starting an LPG truck engine.
This Safety Alert has been issued following some reports of users of LPG powered trucks experiencing issues with the start-up process. David Goss, UKMHA Technical Director, explains, “Investigations into the root cause are ongoing, but instances where a build-up of deposits in the evaporator (pressure regulator), flow regulator and shut-off valve have been identified.
“The concern is that sticking valves could lead to a mixture which is too rich and therefore cannot be ignited. If there are then repeated starting attempts, this can lead to a release of..
Even Santa uses TakeAIM
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When it comes to checklists, there's no one more proficient than Santa. He has a checklist for good, a checklist for bad and since he found TakeAIM, he's managing them all digitally.
Here's what Santa said about TakeAIM:
As the Holiday season approaches, billions of people World-wide begin counting down the days until they can enjoy family get-togethers, gift giving and / or time off work, ho ho ho. As Christmas approaches some businesses begin to wind down as others see an influx of products being purchased to make the festivities as magical as possible.
Many companies hire temporary workers to help manage the increased workload, but with temporary workers comes the diffi..
The Most Common Forklift Accidents and How to Prevent Them
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Every year in the UK there are hundreds of serious injuries, including fatalities, to forklift truck operators and pedestrians, which could have been prevented if staff were properly trained and followed safe systems of work. Within the material handling industry alone, there are over 1,300 forklift truck accidents a year, which means on average there are five accidents every workday in the UK.
When we look at statistics from the United States, these numbers are even more staggering with an average of 95 people being seriously injured in forklift accidents EVERY DAY and 1 person losing their life due to forklift accidents EVERY 4 DAYS. Approximately 11% of forklifts in the U.S. will b..